Mg-Gd-Y-Zr alloys were purified by filtering purification with and without vacuum. The type, morphology, size distribution and volume fraction of inclusion were analyzed with OM and SEM. The effect of inclusion in Mg-Gd-Y-Zr alloys on anticorrosion ability was investigated with salt spray test and electrochemical test. The results show that the inclusions in the alloy can be removed effectively by filtering purification. The average size of inclusions in the alloys is decreased from 12.7 μm to 2.0 μm and the volume fraction of inclusions is reduced from 0.30% to 0.04%. With the decrease of the size of inclusions in the alloys, the corrosion rate of the alloys decreases dramatically from 38.8 g/(m 2 ·d) to 2.4 g/(m 2 ·d) in the salt spray test. The corrosion potential increases while the corrosion current decreases and the polarization resistance increases in the electrochemical tests, which indicates that the anticorrosion ability is improved.
The effects of Bi addition on the microstructures and mechanical properties of as-cast AZ80 alloy were investigated. The results show that with the addition of Bi, the coarse eutectic phases are refined and become discontinuous; some flaky and granular Mg 3 Bi 2 phases with a hexagonal structure of D5 2 are observed along the grain boundaries and between dendrites. The tensile strength and elongation increase first, and then decrease with increasing Bi content. AZ80-0.5%Bi alloy has optimum combination mechanical properties. When the content of Bi is above 1.0% (mass fraction), the amount of flaky Mg 3 Bi 2 phase increases markedly, which splits the matrix and deteriorates the tensile strength and elongation.