Chromium coatings with and without Al_2O_3 or Y_2O_3 particles were prepared by chromizing the as-deposited Ni-film with and without Al_2O_3 or Y_2O_3 particles using a conventional pack-cementation method at 800 ℃. The cyclic oxidation at 800 ℃ and hot corrosion in molten 75% Na2SO4+25% NaC1 at 800 ℃ of the three different chromizing coatings were investigated. The effects of Al_2O_3 or Y_2O_3 on the cyclic oxidation and hot corrosion behavior of the chromizing coatings were discussed. Microstructure results show that the codeposited Al_2O_3 or Y_2O_3 particles significantly retard the grain growth of the chromizing coating, which increases the cyclic oxidation and hot corrosion resistance of the chromizing coatings, due to the more rapid formation of purer and denser chromia scnle
Ni-CeO2 nanocomposite coatings with different CeO2 contents were prepared by codeposition of Ni and CeO2 nanoparticles with an average particle size of 7 nm onto pure Ni surfaces from a nickel sulfate. The CeO2 nanoparticles were dispersed in the electrodeposited nanocrystalline Ni grains (with a size range of 10-30 nm). The isothermal oxidation behaviours of Ni-CeO2 nanocomposite coatings with two different CeO2 particles contents and the electrodeposited pure Ni coating were comparatively investigated in order to elucidate the effect of CeO2 at different temperatures and also CeO2 contents on the oxidation behaviour of Ni-CeO2 nanocomposite coatings. The results show that the as-codeposited Ni-CeO2 nanocomposite coatings have a superior oxidation resistance compared with the electrodeposited pure Ni coating at 800 °C due to the codeposited CeO2 nanoparticles blocking the outward diffusion of nickel along the grain boundaries. However, the effects of CeO2 particles on the oxidation resistance significantly decrease at 1050 °C and 1150 °C due to the outward-volume diffusion of nickel controlling the oxidation growth mechanism, and the content of CeO2 has little influence on the oxidation.
Ni3Al coatings with and without Y2O3 particles were developed by annealing the electrodeposited Ni-Al composite coatings with and without Y2O3 particles at 800 °C for 3 h. The microstructures and cyclic oxidation performances of the produced Ni3Al coatings were comparatively investigated, with the emphasis on the effect of Y2O3. SEM/EDAX and TEM characterizations showed that the dispersion of Y2O3 refines the grains. Oxidation at 900 °C for 100 h showed that the addition of Y2O3 significantly improved the cyclic oxidation resistance of Ni3Al coating. The effect of Y2O3 on the microstructure and the oxidation of the Ni3Al coating were discussed in detail.