A new program is developed for gas-liquid two-phase mold filling simulation in casting. The gas fluid, the superheated liquid metal and the liquid metal containing solid grains are assumed to be governed by Navier-Stokes equations and solved through Projection method. The Level set method is used to track the gas-liquid interface boundary. In order to demonstrate the correctness of this new program for simulation of gas-liquid two-phase mold filling in casting, a benchmark filling experiment is simulated (this benchmark test is designed by XU and the filling process is recorded by a 16-mm film camera). The simulated results agree very well with the experimental results, showing that this new program can be used to properly predicate the gas-liquid two-phase mold filling simulation in casting.
Cu2O/TiOa/Pt three-layer films were deposited on glass substrates using magnetron sputtering method. The surface morphology and the optical properties of the composite film were characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), ultraviolet- visible spectroscopy (UV-Vis) and photoluminescence spectroscopy (PL). The photocatalytic activity of the samples was evaluated by the photocatalytic degradation of methyl orange (MO) aqueous solution under visible light irradiation. The results indicate that the Cu2O/TiO2/Pt composite films are made up of three layers which are Pt layer, anatase-TiO2 layer and Cu2O layer from bottom to top. The surface of the films is even and composed of regular-shaped spherical particles. The photocatalytic activity of the Cu2O/TiO2/Pt three-layer film is much higher than that of the Cu2O/TiO2 double-layer film. Such enhancement is ascribed to the presence of Pt layer, which further inhibits the photogenerated electron-hole recombination, prolongs the lifetime of the photogenerated carriers, increases the quantum efficiency and hence improves the photocatalytic activity of the film effectively.
Microstructural characterization and mechanical properties of as-cast Mg-8Sn-1Al-1Zn-xCu(x=0wt%, 1wt%, 1.5wt% and 2.0wt%) alloys were studied by OM, Pandat software, XRD, SEM, DSC and a standard universal testing machine. The experimental results indicate that adding Cu to TAZ811 alloy leads to the formation of the AlMgCu and Cu3 Sn phases. Tensile tests indicate that yield strength increases fi rstly and then decreases with increasing Cu content. The alloy with the addition of 1.5wt% Cu exhibits optimal mechanical properties among the studied alloys. The improved mechanical properties can be ascribed to the second phase strengthening and fi ne-grain strengthening mechanisms resulting from the more dispersed second phases and smaller grain size, respectively. The decrease in ultimate tensile strength and elongation of TAZ811-2.0wt% Cu alloy at room temperature is ascribed to the formation of continuous AlMgCu and coarse Mg2 Sn phases in the liquid state.