For the purpose of engineering development for a new 8-step speed automatic transmission,a simplified dynamic model for this gearbox was established and key parameters which affected the shift quality were analyzed.Aiming at four different shift types,the ideal characteristics of shift clutch and engine control were set up.By using torque estimation method,PI slip control algorithm and engine coordinated control principle,the control model and transmission controller were well developed for three shift phases which included rapid-fill phase,torque phase and inertia phase.The testing environment on the rig and prototype vehicle level was built and the testing results obtained in ultimate condition could verify the accuracy and feasibility of this shift control strategy.The peak jerk during shift process was controlled within ±2 g/s where the smooth gearshift was obtained.The development proposal and algorithm have a high value for engineering application.
为了满足量产车辆的自动变速器控制单元(transmission control unit,TCU)软件需求,研究了离合器换挡控制参数自整定控制方法,对自整定控制软件的结构和控制框图进行了介绍。针对换挡过程中,速度阶段和转矩阶段的特点,区别于传统方法对压力传感器、纵向加速度传感器和发动机转矩精度的依赖,分别提出了基于换挡时间的有动力升挡和基于涡轮失速问题的有动力降挡自整定策略。在实车测试过程中,通过软件的自整定参数调整,学习后的换挡时间能够逐步逼近设定的目标值,同时发动机飞车、涡轮失速现象能够逐步消减,换挡品质得到明显提升,保证了不同整车、不同发动机、不同变速器集成之后的换挡品质一致性,以及整车在产品生命周期内的驾驶性能一致性。实车采用该控制方法,在若干次相同工况的重复驾驶后,冲击点能明显弱化直至消除,冲击度逐步消减到低于5 m/s3,达到量产车辆水平,满足了某自主品牌车型投放上市要求。该研究对自动变速器换挡控制参数自整定策略研究和软件开发提供了参考。
A reduced-order dynamic model for an unbalanced rotor system is developed, taking the coupling between torsional and lateral vibrations into account. It is assumed that a shaft is regarded as a continuous viscoelastic shaft with unbalanced and small deformation properties. The equations of motion for the torsional and lateral vibrations are derived using Lagrange's approach with the frequency-dependent shape function. The rotor torsional vibration is coupled with the lateral vibrations by unbalance elements in a way of excitations. Simulation and experiment results show clearly that the torsional vibration has strong impact on the rotor lateral vibrations, and it causes subharmonic and superharmonic excitations through unbalance elements, which leads to the superharmonic resonances in the lateral vibrations. This model with low-order and high accuracy is suitable for rotor dynamic analysis in real time simulation as well as for active vibration control syntheses.