The effect of interface reaction on the fractal dimensions of fracture surface in aluminum borate whisker-reinforced aluminum alloy 6061 composite was investigated. The composite was fabricated by squeeze-casting technique. The fracture surfaces created in tensile test were measured by vertical sectioning method. Fractal phenomena were found in two plots, in which the measuring units were from 3 to 15 μm and 1 to 5 μm, respectively. The relation was established between the tensile properties and fractal dimension with measuring units of 3-15 μm. The results show that the ultimate tensile strength increases while the fracture surface roughness increases with fractal dimension increasing due to the change in fracture mode depending on the degree of interface reaction status induced by heat treatment. But when the measuring units are 1-5 μm, fractal dimension does not change with heat treatment.
Al18B4O33 whisker was coated by SnO2 particles using a chemical precipitation method, and an aluminum matrix composite reinforced by the coated whisker was fabricated by squeeze casting technique. It is found that the SnO2 coating can react with aluminum matrix during squeeze casting process, and Sn particles are induced near the interface between Al18B4O33 whisker and matrix. The tensile test at room temperature indicated that the tensile strength of Al18B4O33 whisker reinforced aluminum matrix composite can be enhanced by suitable content of SnO2 coating. The composites with various whisker coating contents exhibit maximum tensile plasticity at about 300 ℃, and the composite with a suitable whisker coating content could enhance its tensile plasticity evidently, which suggest that an Al18B4O33 whisker-Al composite with both high strength at room temperature and high formability at elevated temperature can be designed.
